Advanced Polymer Extrusion & Industrial Processing Solutions

Polymer Processing Equipment, Turnkey Plants & Plastic Resins

Green Earth provides polymer processing equipment, petrochemical polymerization equipment, plastic recycling systems, XPS board production lines and plastic resins for industrial customers worldwide. Our product portfolio covers polymer extrusion, pelletizing, XPS insulation board production, plastic recycling and styrenic polymer projects, supporting customers from individual equipment sourcing to integrated production projects.

Whether you are building a new production plant, upgrading an existing line, recycling PS or XPS scrap, producing styrenic polymers or sourcing polymer resins, Green Earth can help identify suitable equipment and material solutions based on your target capacity, product specifications, raw materials and site conditions.

Browse Our Product Portfolio

Polymer Extrusion and Pelletizing Equipment

Green Earth's polymer extrusion and pelletizing equipment is designed for thermoplastic processing, polymer compounding and pellet production. Equipment configurations can integrate feeding, extrusion, heating, cooling, filtration and pelletizing systems according to the material characteristics and production requirements.

The appropriate extrusion and pelletizing configuration depends on the polymer type, feedstock condition, target output, processing temperature and final pellet specifications. These systems can support new production projects as well as selected capacity expansion and equipment retrofit applications.

Typical applications include:

• Polymer extrusion and compounding
• Plastic pelletizing
• Recycled polymer processing
• Thermoplastic material processing
• Production line expansion and retrofit

XPS Board Production Line

Green Earth's XPS board production lines are designed for the continuous production of extruded polystyrene insulation boards. A complete line can integrate material feeding, extrusion, foaming, forming, cooling, cutting and auxiliary systems according to the required board specifications.

The production configuration can be developed around target output, board thickness, density, width, raw material requirements and available factory conditions. This makes the XPS production line suitable for customers planning new insulation board plants or expanding existing production capacity.

Typical applications include:

• Building insulation boards
• Thermal insulation systems
• Roof and wall insulation
• Floor insulation
• Cold-storage insulation
• Energy-efficient building materials

Plastic Recycling Pelletizing Line

Plastic recycling pelletizing lines convert suitable plastic waste and production scrap into reusable recycled pellets. Depending on the feedstock, a recycling system can integrate feeding, size reduction, conveying, melting, filtration, extrusion, cooling and pelletizing processes.

For PS and XPS recycling projects, equipment selection should consider the incoming material condition, contamination level, moisture, particle size and required recycled pellet specifications. A properly configured recycling line can help manufacturers recover usable polymer material and produce a more consistent feedstock for downstream processing.

Typical applications include:

• PS plastic recycling
• XPS scrap recycling
• Production waste recovery
• Recycled plastic pellet production
• Closed-loop material utilization

Petrochemical Polymerization Equipment

Green Earth provides petrochemical polymerization equipment and plant solutions for styrenic polymer and resin production. The product portfolio covers polymerization process equipment, auxiliary systems and control integration for industrial polymer production projects.

The plant configuration depends on the target polymer, production capacity, raw material specifications, process route, utilities and local project requirements. Green Earth can coordinate equipment and engineering requirements to support the development of polymer production facilities.

Product applications include:

• Styrene monomer polymerization
• PS and HIPS polymerization
• PMMA polymerization
• MS polymerization
• ABS polymerization
• Polymer resin production plants
• Petrochemical processing projects
• Production capacity expansion and plant upgrades

Recycled Plastic Resins

Green Earth supplies recycled plastic resins, including virgin GPPS and recycled PS pellets, for manufacturers that require polymer feedstock for downstream processing.

Material selection should be based on the intended application, processing method, required properties and finished product specifications. For recycled materials, factors including feedstock source, recycled content, pellet quality and batch consistency should also be considered.

Our resin portfolio supports customers looking for suitable polymer materials for extrusion, injection molding and other plastic processing applications.

Material solutions include:

• GPPS resin
• Recycled PS pellets
• Recycled plastic resins
• Application-based grade selection
• Polymer material sourcing

Find the Right Solution for Your Project

Choosing industrial equipment starts with the production objective. The following matrix provides a quick starting point for identifying the appropriate product category.

Production Goal	Recommended Solution	Main Considerations
Build a new XPS plant	XPS Board Production Line	Board thickness, density, width, output and raw material
Recycle PS or XPS scrap	Plastic Recycling Pelletizing Line	Feedstock condition, contamination, moisture and capacity
Produce styrenic resins	Petrochemical Polymerization Equipment	Polymer type, process route, capacity and utilities
Process polymers into pellets	Polymer Extrusion and Pelletizing Equipment	Material type, throughput and pellet specifications
Source GPPS or recycled PS	Plastic Resins	Grade, application, volume and material specifications
Upgrade an existing processing line	Polymer Extrusion and Pelletizing Equipment	Existing equipment, current output, bottlenecks and target capacity

Solutions for Different Project Types

New Plant Construction

A new production plant requires coordinated decisions on process route, equipment configuration, production capacity, utilities, factory layout and automation. Green Earth can help customers identify the equipment and material requirements for the proposed production process.

Production Capacity Expansion

Existing manufacturers may need additional equipment or upgraded systems to increase output. Capacity expansion should consider the existing line configuration, current production data, available space and required production target.

Line Retrofit and Modernization

A production line may require equipment replacement, control upgrades or process improvements after years of operation. Green Earth can review existing equipment information and production requirements to identify suitable upgrade options.

Plastic Recycling Projects

Plastic recycling projects require equipment matched to the characteristics of the incoming waste stream. Feedstock type, contamination, moisture, particle size and required recycled pellet quality should be evaluated before selecting the recycling and pelletizing configuration.

Polymer Material Sourcing

Manufacturers that already operate processing equipment can source virgin or recycled polymer resins according to their product requirements. Material grade, application, volume and required quality should be confirmed before supply.

How We Develop a Technical Proposal

A suitable industrial solution starts with the right project information. Green Earth follows a requirement-based approach when evaluating equipment and production projects.

01. Understand Your Finished Product

We first review the finished product, dimensions, specifications, application and required quality.

02. Review Your Raw Material

The raw material type, condition, moisture, contamination and other relevant characteristics can affect equipment selection and process configuration.

03. Confirm the Production Target

Target capacity, operating conditions and expected output help determine the required equipment size and production line configuration.

04. Evaluate Site Conditions

Factory dimensions, available utilities, local electrical standards and installation conditions should be considered during project planning.

05. Configure the Production Solution

Based on the available information, the proposed solution can cover main equipment, auxiliary systems, process integration and automation requirements.

06. Prepare the Technical Proposal

The final proposal can define the recommended configuration, technical specifications, project scope, delivery requirements and commercial terms according to the project stage.

Technical Proposal Checklist

The more complete the project information, the more accurately equipment and configuration requirements can be evaluated.

Information	Why It Matters
Finished Product	Determines the required process and equipment configuration
Target Capacity	Helps determine equipment size and production line configuration
Raw Material	Influences feeding, processing, extrusion and filtration requirements
Product Specifications	Defines process and downstream equipment requirements
Factory Space	Determines equipment arrangement and line layout
Utilities	Helps define electrical, cooling and auxiliary requirements
Local Standards	Supports electrical, safety and compliance planning
Automation Level	Determines control system requirements
Project Location	Supports logistics and installation planning
Target Schedule	Helps evaluate delivery and commissioning requirements

For existing production lines, customers can also provide equipment lists, process flow diagrams, technical drawings, operating data, product samples and information about current production bottlenecks.

Engineering, Delivery & After-Sales Support

Green Earth combines equipment sourcing with technical coordination to support industrial production projects. The exact scope is defined according to the quotation and project contract.

Process and Equipment Engineering

Project support may include process flow development, equipment selection, capacity planning, equipment integration and plant layout inputs.

Equipment and Control Integration

Main equipment can be coordinated with auxiliary systems and control components according to the required production process. Automation requirements should be confirmed during technical design.

Factory Acceptance and Delivery

Depending on the agreed scope, project delivery may include equipment inspection, factory acceptance testing, packing, shipping coordination and export documentation.

Installation and Commissioning

Installation guidance and commissioning support can be provided according to the project requirements. Civil works, utilities, local contractors and on-site responsibilities should be clearly defined before project execution.

Training and After-Sales Support

Support may include operating guidance, operator training, spare parts recommendations, troubleshooting assistance and remote technical support.

Warranty, spare parts and service conditions are confirmed in the individual quotation and contract.

Industries & Applications

Green Earth's equipment, production systems and polymer materials support a range of industrial applications across polymer processing, plastic recycling, insulation materials, polymer manufacturing and plastic production. Our solutions can be configured around different raw materials, production capacities, finished product specifications and factory conditions.

Building Insulation

XPS board production systems are designed for manufacturers producing extruded polystyrene insulation boards for construction and building energy-efficiency applications. The production process can be configured around board thickness, width, density, output capacity and product requirements.

XPS insulation boards are commonly used for thermal insulation in roofs, walls, floors, foundations and cold-storage facilities. A properly configured production line helps manufacturers maintain consistent board dimensions, density and surface quality while supporting continuous production.

Plastic Recycling

Plastic recycling equipment supports manufacturers and recycling businesses that need to recover usable polymer from production scrap, post-industrial plastic waste and suitable plastic waste streams. Recycling pelletizing lines can combine feeding, size reduction, melting, filtration, extrusion, cooling and pelletizing according to the feedstock.

For PS and XPS recycling, the condition of the incoming material is an important factor in equipment selection. Feedstock type, contamination, moisture, particle size and required recycled pellet quality should be evaluated before configuring the recycling system.

Polymer Manufacturing

Green Earth's petrochemical polymerization equipment supports industrial projects for the production of styrenic polymers and polymer resins. Plant configurations can be developed around the selected polymerization process, production capacity, raw material requirements, utilities and control requirements.

Polymer production projects require coordination between reaction systems, process equipment, auxiliary units and control systems. The appropriate configuration should therefore be determined according to the intended polymer grade, production target and plant conditions.

Plastic Processing

Polymer extrusion and pelletizing equipment supports manufacturers that process thermoplastic materials into compounded materials, pellets and other downstream polymer products. Equipment configuration can be adapted to different polymer characteristics, throughput requirements and final material specifications.

An extrusion system may integrate feeding, conveying, heating, extrusion, melt filtration, cooling and pelletizing equipment. The selection of screw configuration, auxiliary equipment and control systems depends on the material and production process.

Polymer Material Supply

Green Earth also provides virgin and recycled plastic resins for manufacturers that need consistent polymer feedstock for their existing processing operations. Material selection can be based on the intended application, processing method, required properties, grade requirements and purchasing volume.

Virgin GPPS and recycled PS pellets can serve different production requirements. For recycled materials, customers should consider pellet consistency, recycled content, feedstock source and application requirements when selecting a suitable material.

Integrated Production Projects

For customers developing a new production facility, Green Earth's portfolio can connect polymer materials, processing equipment and production systems within a broader project scope. This approach can be useful when a project requires more than a single machine or material supply.

Depending on the project, the solution may involve raw material sourcing, process equipment, auxiliary systems, production line integration, technical documentation, logistics coordination and commissioning support.

This integrated approach is suitable for customers planning new plants, production capacity expansion, recycling projects and selected production line upgrades where equipment and material requirements need to be evaluated together.

Why Choose Green Earth

Integrated Equipment and Material Supply

Green Earth combines industrial equipment and polymer material supply, allowing customers to address equipment and raw material requirements within one project scope.

Application-Based Configuration

Equipment recommendations are developed around the actual production objective. Target capacity, raw material, finished product, utilities and site conditions are considered rather than selecting equipment based on a single specification.

Support for New and Existing Plants

Our portfolio supports new production projects as well as selected capacity expansion, equipment replacement and production line retrofit requirements.

International Project Coordination

For international projects, equipment selection, technical documentation, logistics coordination and project support can be arranged according to the agreed scope.

Frequently Asked Questions

What information is required before equipment selection?

The main information includes the finished product, target production capacity, raw material, required process, product specifications, available utilities, factory dimensions and project location. For an existing line, equipment lists and operating data are also useful.

How do you determine the required production capacity?

Capacity is evaluated based on the target finished product output, operating schedule, process requirements, equipment configuration and available production conditions. Final capacity should be confirmed through detailed technical engineering.

Can the equipment be customized for our capacity and plant layout?

Yes. Equipment configuration can be developed according to the finished product, target capacity, raw material, available utilities and factory space. Final specifications should be confirmed during detailed engineering.

Do you provide complete turnkey projects?

Turnkey project scope can include equipment selection, process engineering, equipment integration, auxiliary systems, control systems, installation guidance, commissioning support and operator training. Civil construction, utilities, local permits and other site-specific responsibilities should be clearly defined in the contract.

Can you upgrade an existing production line?

Yes. Existing extrusion, recycling and polymer processing lines can be evaluated for selected upgrade or retrofit projects. Customers should provide the current equipment list, drawings, operating data, production capacity, product specifications and identified bottlenecks.

Can you supply both production equipment and polymer materials?

Yes. Green Earth's portfolio covers polymer processing equipment, production plant solutions and plastic resin supply. Customers can discuss equipment and material requirements within the same project scope.

Can you support international projects?

Yes. Project support can include technical documentation, equipment delivery coordination, installation guidance, commissioning support, operator training and remote after-sales assistance, depending on the agreed project scope.

Discuss Your Production Requirements

Planning a polymer processing project requires more than selecting individual machines. The equipment, process and material configuration should match your finished product, target capacity, raw material and site conditions.

Send us your product specifications, target output, raw material information, factory conditions and project requirements. Green Earth can review the available information and recommend a suitable equipment, material or project configuration.